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How to tailor a non-standard reducer
Time:
2022-05-25 15:45
Source:
When the conventional general-purpose reducer cannot meet the needs of various industries and customers, it needs to be customized with the reducer manufacturer. So what should be paid attention to when customizing the reducer? How to communicate with the manufacturer? What is the process of customizing a general non-standard reducer? How to communicate with reducer manufacturers? Where can non-standard situations occur? We briefly explain here, and hope to have some help for you to customize the non-standard reducer. If you are not in the right place, you can contact us for online communication.
Generally, the customized reducer does not need to open the mold. If the mold needs to be opened, it is a little more complicated, and the price must be much higher. So what are the main places that may require non-standard processing? Here are some examples:
1. The output shaft of the reducer is customized or special bearings are selected
2. Reducer flange size change, shape change
3. Special requirements on motor power and motor accessories
4. Special requirements for input module AQA, AQH
5. Customize the special speed ratio of the reducer
6. Whether to add oil sight glass, etc.
Some of these changes on the customized non-standard reducer need to be communicated with the technical personnel of the manufacturer. Then it is necessary to involve some specific processes here, otherwise, some problems may occur that affect the use of customers:
1. Confirmation of customer needs: The company confirms the needs with the customer, and then the company's product center communicates with the company's technical department, and the company's technical department provides non-standard drawings (including outline drawings and technical solutions)
2. The company confirms the drawings and plans with the customer, and confirms the signature.
3. Quotations for non-standard equipment are provided by the company's Ministry of Commerce
4. The company confirms the quotation, delivery time and follow-up services with the customer
5. After the customer places an order, the company's technical center will produce the production drawings
6. The non-standard reducer will be processed, packaged and shipped by the assembly factory
It is relatively simple to customize the non-standard reducer without mold opening, mainly to confirm the requirements with the manufacturer on which non-standard or customized parts and functions, and communicate in time. Jie Brand Holdings' requirements for product delivery are as follows:
1. Delivery requirements
1.1. Standard delivery time: 2 weeks for standard products; 4 weeks for special motors;
1.2. Customized delivery time: 2-8 weeks, according to the time agreed by both parties;
1.3. Green channel: 3 days, upon approval (expedited order) or after-sales service order;
1.4. Reservation delivery period: There is a three-month rolling plan, and the standard delivery period is one week;
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